Binder jetting 3D printing in 2026: overview
Binder jetting selectively deposits a liquid binder onto powder layers, forming a shape that is usually cured, depowdered and then sintered or infiltrated. Because printing does not melt the powder, the process can support high-throughput production and a broad range of materials, including metals, ceramics and foundry sand. The main challenge is controlling the transition from a fragile green part to a dense, dimensionally accurate component: powder spreading, binder behavior and post-processing all affect final properties.
Recent work is tackling those linked process variables. In September 2026, the University of Pittsburgh reported layer-resolved fringe-projection measurements to assess process and part quality, while Hefei University of Technology researchers studied shell printing as a way to mitigate interlayer defects from fine powders. In October 2026, ExOne and voxeljet emphasized keeping installed machines running and rebuilding customer confidence. Together, these developments point toward stronger process monitoring and more reliable industrial support, alongside continued work on difficult materials such as titanium alloys, hardmetals and technical ceramics.
- 1Measure each layer: In-situ fringe-projection methods aim to make powder spreading and binder deposition measurable before defects carry through to the finished part.
- 2Post-processing sets performance: For metals and ceramics, binder formulation, debinding, sintering and infiltration remain central to density, dimensional control and final properties.
- 3Support matters at scale: The ExOne–voxeljet combination highlights that machine uptime, service and customer confidence are part of industrial adoption, not just printer capability.
Top organizations working on binder jetting 3D printing
Ranked by Linknovate activity score · last 24 monthsThe activity score adds up the relevance of every patent, publication, grant and news item linking an organization to binder jetting 3D printing. Showing 7 of 211 organizations.
| # | Organization | Approach | Signals (24 mo) | Momentum | Why it matters |
|---|---|---|---|---|---|
| 1 |
Desktop Metal
Corporate · United States |
Sintered metal parts | PUB 1 · NEWS 96 | -79% | Developed high-throughput binder-jet systems for producing metal parts, including its Production platform. The company entered bankruptcy proceedings in 2025. |
| 2 |
Oak Ridge National Laboratory
Research · United States |
Sintered metal parts | PUB 10 · NEWS 38 | -22% | Researches binder jetting of metals including NiTi and H13 tool steel, as well as powder-feedstock optimization for silicon carbide. Its work addresses sintering, density, and mechanical performance. |
| 3 |
Huazhong University of Science and Technology
Research · China |
Technical ceramics | PUB 32 | -40% | Recently, researchers investigated aluminosilicate effects in binder-jetted alumina and nano-CaTiO3-mediated sintering and pore control in porous yttria ceramics. Other work addresses binder-jetted hydroxyapatite implants and ceramic lattices. |
| 4 |
Voxeljet
Corporate · Germany |
Foundry sand | PUB 2 · NEWS 59 | -44% | Recently, voxeljet joined ExOne under ExOne Global Holdings, where the combined organization is working to keep installed binder-jet systems running. Voxeljet’s industrial printers are used for foundry sand molds and cores. |
| 5 |
Hefei University of Technology
Research · China |
Infiltrated metal parts | PUB 16 | +0% | Recently, researchers examined shell printing to mitigate fine-powder-related interlayer defects and studied copper infiltration in binder-jetted diamond-copper composites. Their work also explores porous tungsten and powder spreading. |
| 6 |
ExOne
Corporate · United States |
Foundry sand | NEWS 58 | -13% | Recently, ExOne and voxeljet were brought together under ExOne Global Holdings. ExOne supplies binder-jet systems for foundry sand printing and released the compact S-Print Pro for foundries. |
| 7 | CP
Continuum Powders
Corporate |
Sintered metal parts | NEWS 31 | +58% | Recently, Continuum co-authored a white paper on metal-powder recycling for additive manufacturing. It has also worked with HP and INDO-MIM to qualify its nickel-alloy powders for binder-jet production. |
| 8 | ··Hidden organizationCompany | Approach | PAT 00 · PUB 00 GRANTS 0 · NEWS 00 | +00% | Available to registered users. |
| 9 | ··Hidden organizationCompany | Approach | PAT 00 · PUB 00 GRANTS 0 · NEWS 00 | +00% | Available to registered users. |
| 10 | ··Hidden organizationCompany | Approach | PAT 00 · PUB 00 GRANTS 0 · NEWS 00 | +00% | Available to registered users. |
Leading research centers
Leading research institutions 171 total
Oak Ridge National LaboratoryUnited StatesResearches binder jetting of metals including NiTi and H13 tool steel, as well as powder-feedstock optimization for silicon carbide. Its work addresses sintering, density, and mechanical performance.
Huazhong University of Science and TechnologyChinaRecently, researchers investigated aluminosilicate effects in binder-jetted alumina and nano-CaTiO3-mediated sintering and pore control in porous yttria ceramics. Other work addresses binder-jetted hydroxyapatite implants and ceramic lattices.
Hefei University of TechnologyChinaRecently, researchers examined shell printing to mitigate fine-powder-related interlayer defects and studied copper infiltration in binder-jetted diamond-copper composites. Their work also explores porous tungsten and powder spreading.- ··Hidden research institutionCountryAvailable to registered users, with their key researchers.
- ··Hidden research institutionCountryAvailable to registered users, with their key researchers.
Where binder jetting 3D printing innovation happens
Share of documents with at least one organization from each country.
Open the interactive map with all 211 organizationsMain technical approaches
Last 24 months| Approach | What it is | Documents | Leading organizations |
|---|---|---|---|
| Sintered metal parts | Binder-bonded metal powder is debound and sintered into a solid part; the route supports complex geometries, but shrinkage and density must be controlled. | 322 |
South China University of Technology, Huazhong University of Science and Technology, College Engineering |
| Infiltrated metal parts | A porous printed preform is filled with a secondary metal; infiltration can improve completeness, but adds material compatibility and process-control demands. | 6 |
Hefei University of Technology, Chinese Academy of Sciences CAS, Beijing University of Chemical Technology |
| Foundry sand | Binder joins sand into molds and cores for metal casting; it avoids tooling for complex shapes, but depends on suitable sand, binder and foundry workflows. | 76 |
Voxeljet, ExOne, Desktop Metal |
| Technical ceramics | Ceramic powders are printed and then sintered or infiltrated; the method enables complex forms, while brittleness, porosity and shrinkage complicate qualification. | 160 |
Key Laboratory of Advanced Optical Manufacturing Technologies, Center for Space Application Engineering and Technology, Chinese Academy of Sciences, Huazhong University of Science and Technology |
| Glass and mineral powders | Glass or mineral powders are selectively bonded to make architectural and other parts; feedstock flexibility is attractive, but strength and post-processing need validation. | 19 |
Oak Ridge National Laboratory, Vitriform3D, Pennsylvania State University |
Emerging trends
Last 12 months vs previous 36 monthsTerms whose frequency in the last 12 months grew the most compared with the previous 36 months.
Funding and investment
Recent funding rounds
Funding indicators list $7,692,701 in grants across 23 grants since 2020, alongside $2,023,128,336 across 9 funding rounds. The listed rounds include broad manufacturing and infrastructure financings, so they are not all clearly dedicated to binder jetting.
Patent landscape
Top patent holders · last 24 monthsRecent developments
Latest news, duplicates removed- Oct 2026For years, ExOne and voxeljet were two of the best-known names in binder jet 3D printing, especially in sand printing for foundries. But in recent years, ExOne “got buried” inside Desktop Metal, as ExOne CEO Eric Bader…Your daily news from 3DPrint.com
- Sep 2026Stefan Joens of Elnik Systems sells ovens. Their debind and sintering equipment powers a lot of high-volume binder jet and MIM production. We learn about Elnik and its origins. But we also get a deep dive into…3DPrint.com | The Voice of 3D Printing / Additive Manufacturing
- Aug 2026Metal additive manufacturing (AM) is growing, but making more parts also means using more metal powder. That raises a simple question: where will all that material come from? A new white paper from Continuum Powders and…Your daily news from 3DPrint.com
- Jun 2026ExOne has released the S-Print Pro, a more affordable-than-usual compact system for foundries. The company hopes that this will make its system more accessible to new customers and to customers such as print services…3DPrint.com | The Voice of 3D Printing / Additive Manufacturing
- Month 20XXHidden developmentAvailable to registered users with alerts enabled.
Frequently asked questions about binder jetting 3D printing
What companies are working on binder jetting 3D printing?
Companies active in binder jetting include Desktop Metal, ExOne, voxeljet, HP, Continuum Powders and INDO-MIM. ExOne and voxeljet were brought together under ExOne Global Holdings, while Continuum Powders has worked with HP and INDO-MIM on powder qualification. Desktop Metal entered bankruptcy proceedings in 2025, making installed-system support and ownership changes relevant considerations for customers.
Which universities and research centers lead binder jetting research?
Oak Ridge National Laboratory, Huazhong University of Science and Technology and Hefei University of Technology are prominent research contributors in the available data. Their work spans metal and ceramic feedstocks, sintering, powder spreading and interlayer defects. Other active groups include the University of Pittsburgh, South China University of Technology and Polytechnic University of Milan.
How much funding has binder jetting 3D printing received?
Funding indicators list $7,692,701 in grants across 23 grants since 2020 and $2,023,128,336 across 9 funding rounds. These totals should be read cautiously: the listed rounds include large manufacturing and infrastructure financings, not all clearly dedicated to binder jetting. The figures therefore describe associated funding activity, rather than a confirmed total invested solely in the technology.
Who holds the most binder jetting 3D printing patents?
Pratt & Whitney Canada leads the listed patent holders with 5 patents in the data. General Electric, Ricoh Company, Arizona Board Of Regents On Behalf Of Arizona State University and Topgolf Callaway Brands Corporation each have 3. The list also includes Linde Group, Polytechnic University of Milan and Tata Consultancy Services Ltd.
Is binder jetting 3D printing patent activity growing?
No: patent activity is down 42.6% in the last 12 months compared with the previous 12 months, while publications grew 8.2% over the same comparison. The data lists 85 patents in the 24-month window. This contrast suggests research activity remains active even as patent filings have declined; it does not by itself establish a change in commercial adoption.
What are the latest developments in binder jetting 3D printing?
Recent developments include layer-resolved fringe-projection measurement reported by the University of Pittsburgh in September 2026 and shell printing research at Hefei University of Technology, also published in September 2026. In October 2026, ExOne and voxeljet highlighted machine uptime and customer confidence. Together, the work addresses process visibility, fine-powder defects and the industrial support needed to operate installed systems.
What are the main approaches in binder jetting 3D printing?
The main approaches are sintered metal parts, infiltrated metal parts, foundry sand, technical ceramics, and glass and mineral powders. Metal and ceramic routes rely on post-processing such as sintering or infiltration, which can improve part properties but requires control of shrinkage, porosity and defects. Sand printing focuses on molds and cores, while glass and mineral powders offer routes to architectural products.
What are the applications of binder jetting 3D printing?
Applications include aerospace and defense, medical and dental, automotive and machinery, foundry casting, consumer products, and construction and architecture. The data lists 112 documents for aerospace and defense and 108 for medical and dental. Recent work also examines titanium alloys, ceramic components and recycled-glass building materials, reflecting the range of feedstocks and part requirements.
Which countries lead binder jetting 3D printing?
The United States leads the country data with 4,086 documents, followed by Germany with 1,602 and the United Kingdom with 1,127. China and Japan also have substantial activity, with 651 and 642 documents respectively. These country figures overlap across affiliations and should be read as indicators of research and industry activity, not exclusive national totals.